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TWO-COMPONENT CHEMICAL RESISTANT EPOXY MORTAR
DESCRIPTION
A two-component solvent-free, high performance mortar based on epoxy resins and modified polyamine hardeners. ABAGARD CR-40 exhibits excellent corrosion and chemical resistance for tank lining, immersed non-immersed services with just a single coat. The fully cured mortar has a very high compressive strength and high resistance to abrasion.
SURFACE PREPARATION
Concrete should be cured for a minimum of 28 days prior to coating. The moisture content of the concrete should be below 4%. All surfaces should be clean, dry and free from curing compounds, release agents, trowelling compounds, surface hardeners, efflorescence, grease, oil, dirt, old coatings and loose or disintegrating concrete. All poured and precast concrete must also blasted, wire brushed or acid etched to remove laitance. Cracks, holes and honeycombs must be repaired prior to application.
Surface preparation shall not take place in following conditions:
APPLICATION
Material is supplied in two containers as a unit. Open containers component B and add entire contents to component A. Mix thoroughly with an electric stirrer with slow speed (max. 300 rpm) for 2-3 minutes, scraping the container bottom and side to assure complete mixing and take care to entrain as little air as possible. There is no induction or waiting time required after mixing before application. Always mix such amount that shall be just sufficient to be used up within 30 minutes.
The exothermic characteristic of epoxy curing reactions may cause rapid temperature rise of mixture, which result low workability of material. To obtain longer workability, the mixed adhesive may be divided into portions.
The material is applied using a plastering trowel in a maximum layer thickness of 4 mm in one work step. The application can carried out in multiple layers.
- In hot climate, material temperature should be 20 to 25 ºC prior to mixing; otherwise pot life becomes very short.
- Do not thin for any reason.
- There should be no standing water on concrete surfaces.
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TECHNICAL PROPERTIES
Black thixotropic paste |
Appearance |
1:1 (by weight) |
Mixing ratio |
Approx. 1.7 g/cm3 |
Density (A+B) |
100% |
Volume solid |
~4 |
Amount required (kg/m2) |
Trowel |
Application method |
> 2 MPa (Concrete failure) According to ASTM D4541 |
Adhesion to concrete |
DRYING TIME
Full cure |
Over-coating |
Touch dry |
Ambient temperature |
|
Max |
Min |
|||
9 days |
4 days |
72 hrs. |
18 hrs. |
20°C |
7 days |
2 days |
24 hrs. |
6 hrs. |
30°C |
4 days |
1 days |
18 hrs. |
4 hrs. |
40°C |
POT LIFE
40°C |
30°C |
20°C |
Ambient temperature |
~25 min |
~35 min |
~60 min |
Pot life |
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PACKING
STORAGE & SHELF LIFE
The shelf life is 6 months in the original packaging if unopened, stored free from frost, moisture and direct sunlight.
Storage condition: should be protected from direct sunlight and moisture. Keep containers in the temperature range between +20°C and +40°C.
HEALTH & SAFETY
For information and advice on the safe handling, storage and disposal of chemical products, users shall refer to the most recent Material Safety Data Sheet (available on request) containing physical, ecological, toxicological and other safety-related data.