Address No. 65, Shahid Ghandi St., North Sohrevardi Ave., Tehran, Iran

Phone +98 21 87754

E-Mail Address info@abadgarangroup.com

Abadgaran Group Office
Address End of West 6th St., Safadasht Industrial Zone, Safadasht, Malard Road, Karaj, Iran

Phone +98 21 65741911-5

Abadgaran Group Factory
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ABAGARD CR-40

TWO-COMPONENT CHEMICAL RESISTANT EPOXY MORTAR

 

DESCRIPTION

A two-component solvent-free, high performance mortar based on epoxy resins and modified polyamine hardeners. ABAGARD CR-40 exhibits excellent corrosion and chemical resistance for tank lining, immersed non-immersed services with just a single coat. The fully cured mortar has a very high compressive strength and high resistance to abrasion.

SURFACE PREPARATION

Concrete should be cured for a minimum of 28 days prior to coating. The moisture content of the concrete should be below 4%. All surfaces should be clean, dry and free from curing compounds, release agents, trowelling compounds, surface hardeners, efflorescence, grease, oil, dirt, old coatings and loose or disintegrating concrete. All poured and precast concrete must also blasted, wire brushed or acid etched to remove laitance. Cracks, holes and honeycombs must be repaired prior to application.

 

Surface preparation shall not take place in following conditions:

  • At temperature below 20 ºC  
  • When the relative humidity is greater than 80%
  • When the surface temperature is less than 3 ºC above the dew point

 

APPLICATION

Material is supplied in two containers as a unit. Open containers component B and add entire contents to component A. Mix thoroughly with an electric stirrer with slow speed (max. 300 rpm) for 2-3 minutes, scraping the container bottom and side to assure complete mixing and take care to entrain as little air as possible. There is no induction or waiting time required after mixing before application. Always mix such amount that shall be just sufficient to be used up within 30 minutes.

 

The exothermic characteristic of epoxy curing reactions may cause rapid temperature rise of mixture, which result low workability of material. To obtain longer workability, the mixed adhesive may be divided into portions.

 

The material is applied using a plastering trowel in a maximum layer thickness of 4 mm in one work step. The application can carried out in multiple layers.

- In hot climate, material temperature should be 20 to 25 ºC prior to mixing; otherwise pot life      becomes very short.

- Do not thin for any reason.

- There should be no standing water on concrete surfaces.

.

  • Solvent-free
  • Excellent chemical resistance against a wide range of Alkalis, inorganic acids, salts,    solvents, oil and other corrosive materials
  • Excellent abrasion resistance
  • Excellent adhesion
  • Superior mechanical strengths
  • Cures without shrinkage

  • Anti-acid tiling
  • Anti-acid tile grouting
  • Sealing horizontal and vertical surfaces which are exposed to increased chemical stresses and for effective corrosion protection
  • Battery rooms
  • Food and dairy plants
  • Electrolysis tanks

TECHNICAL PROPERTIES

Black thixotropic paste

Appearance

1:1 (by weight)

Mixing ratio

Approx. 1.7 g/cm3

Density (A+B)

100%

Volume solid

~4

Amount required (kg/m2)

Trowel

Application method

> 2 MPa (Concrete failure) According to ASTM D4541

Adhesion to concrete

 

 

DRYING TIME

Full cure

Over-coating

Touch dry

Ambient temperature

Max

Min

9 days

4 days

72 hrs.

18 hrs.

20°C

7 days

2 days

24 hrs.

6 hrs.

30°C

4 days

1 days

18 hrs.

4 hrs.

40°C

 

POT LIFE

40°C

30°C

20°C

Ambient temperature

~25 min

~35 min

~60 min

Pot life

 

.

PACKING

  • Package type is a set of 2 parts in Total of 10 kg (Part A: 5 kg bucket, Part B: 5 kg bucket)
  • Package type is a set of 2 parts in Total of 2 kg (Part A: 1 kg bucket, Part B: 1 kg bucket)

 

STORAGE & SHELF LIFE

The shelf life is 6 months in the original packaging if unopened, stored free from frost, moisture and direct sunlight.

Storage condition: should be protected from direct sunlight and moisture. Keep containers in the temperature range between +20°C and +40°C.

HEALTH & SAFETY

For information and advice on the safe handling, storage and disposal of chemical products, users shall refer to the most recent Material Safety Data Sheet (available on request) containing physical, ecological, toxicological and other safety-related data.

WE DEVELOP CHEMISTRY